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IS 1646: 1997 
( Reaffirmed 2002 ) 



Indian Standard 

CODE OF PRACTICE FOR 

FIRE SAFETY OF BUILDINGS (GENERAL): 

ELECTRICAL INSTALLATIONS 

( Second Revision ) 



ICS 91.120; 13.220.50 



©BIS 1997 

BUREAU OF INDIAN STANDARDS 

MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG 
NEW DELHI 110002 

June 1997 Price Group 8 



Fire Safety Sectional Committee, CED 36 



FOREWORD 

This Indian Standard (Second Revision) was adopted by the Bureau of Indian Standards, after the draft 
finalized by the Fire Safety Sectional Committee had been approved by the Civil Engineering Division 
Council. 

This standard was first published in 1961, revised subsequently in 1982. The present revision is based on 
the subsequent development and modifications in other regulations such as electrical rules of the Tariff 
Advisory Committee, Indian Electricity Rules, etc, and other Indian Standards. Special precautionary 
measures for use of aluminium conductors and for use of fluorescent fittings in electrical installations are 
included in the revision. The other changes relate to the developments in wiring methods and other 
general aspects. 

The requirements of this code are to be treated as supplementary to the requirements of the Indian 
Electricity Act, 1910 and the Rules of 1956 thereunder and in no case as substitutes. In the preparation 
of this code, it has been presumed that the electrical installation work is carried out by qualified 
contractors and electricians under the supervision of competent engineers as required by the Indian 

Electricity Rules, 

For the purpose of deciding whether a particular requirement of this standard is complied with, the 
final value, observed or calculated, expressing the result of a test, shall be rounded off in accordance with 
IS 2 : 1960 'Rules for rounding off numerical values (revised)'. The number of significant places retained 
in the rounded off value should be the same as that of specified value in this standard. 



IS 1646 : 1997 



Indian Standard 

CODE OF PRACTICE FOR 

FIRE SAFETY OF BUILDINGS (GENERAL): 

ELECTRICAL INSTALLATIONS 



( Second Revision ) 



1 SCOPE 



This standard covers recommendations relating to 
fire safety of electrical installations in buildings. 

2 REFERENCES 

2.1 The Indian Standards listed in Annex A contain 
provisions which, through reference in this text, 
constitute provisions of this standard. At the time 
of publication, the editions indicated were valid. 
All standards are subject to revision, and parties to 
agreements based on this standard are encouraged 
to investigate the possibility of applying the most 
recent editions of the standards given in Annex A 

3 GENERAL REQUIREMENTS 

3.1 Besides conforming to this Code all equipment 
shall comply with relevant Indian Standard 
Specifications (wherever available) as regards con- 
struction, temperature rise, current rating, over- 
loads and performance, etc, where an Indian 
Standard does not exist the various items of electri- 
cal equipments should be those approved by the 
competent authority. 

3.2 Execution of work unless otherwise exempted 
under the appropriate rule of the Indian Electricity 
Rules, the work of electrical installations shall be 
carried out by an electrical contractor licensed and 
under the direct supervision of a person holding a 
certificate of competency and by persons holding a 
valid permit issued and recognized by any Indian 
Government. 

3.3 All equipment shall be capable of developing 
and/or consuming the rated power safely and con- 
tinuously (unless specifically meant for intermitent 
use), without undue heating, sparking, noise and 
vibration. 

3.4 All electrical equipment shall be securely 
mounted on the surface on which they are installed. 

3.5 All electrical equipment, fittings, accessories 
and wiring systems in locations which are exposed 
to the following shall be of types approved for 



particular situations and subject to special condi- 
tions as laid down in the appropriate clauses of this 

code: 



a) 
b) 



c) 
e) 



Fumes; 

Flammable or other gases, vapours or li- 
quids having deleterious effect on equip- 
ment and conductors or creating dangerous 
situations; 

Dust and fibrous accumulations; 
Damp or wet locations; and 
Excessive temperature. 



3.6 Manufacturer's name, trade-mark or other 
description markings by which the manufacturer 
may be identified shall be placed on all electrical 
equipment, accessories, electrical cables, etc. 
Other markings like voltage current and wattage 
shall also be provided as necessary. Marking shall 
be of sufficient durability to withstand the environ- 
mental conditions. 

3.7 The type of wiring installed in a particular 
occupancy shall be as permitted under the relevant 
provisions of this standard. 

3.8 Where aluminium conductors are used in the 
electrical installation, special precautionary 

measures as given in IS 732 shall be followed. 

4 POWER EQUIPMENT 

4.1 The term power equipment shall be deemed to 
include motors, motor-generators, control gears, 
switch gears, rotary convertors, rotary balancers, 
rotary condensers, phase advancers, frequency 
changers and any other rotating electric equipment, 
rectifiers and inverters. 

4.2 All electrical equipment located in situations 
where: 

a) The atmosphere is likely to contain flam- 
mable/explosive gases or vapours; and 

b) Combustible dust, fluff or similar materials 
like saw mills and other wood working oc- 
cupancies, cotton/jute/wooden/viscose and 



IS 1646 : 1997 



acrylic, nylon 66 fibre mills, flour mill, pul- 
verising works, etc, shall comply with the 
special requirements in respect of Hazard- 
ous Location specified in 13. 

4.3 Equipment which depends on natural air for 
cooling shall be so located and installed that air 
flow over the exposed cooling surface shall not be 
prevented by adjacent equipment or walls. For 
floor mounted equipment, clearance between top 
surface of the equipment and the adjacent surface 
shall be provided to dissipate rising hot air. 

4.4 Equipment ventilating openings shall be so 
installed that no obstruction may prevent free air 
circulation through them; nor shall any material be 
dumped or allowed to settle on them so as to clog 
the ventilation openings or interfere in any way 
with normal cooling of such equipment. 

4.5 All equipment of more than 1/4 kW shall be 
separated from unprotected woodwork by a dis- 
tance of at least 300 mm horizontally and 1 200 mm 
vertically. Equipment of 1/4 kW or less, except 
those of totally enclosed type, shall be suitably 
guarded to avoid heat being transmitted to readily 
combustible material in the vicinity. 

4.6 Equipment shall be periodically inspected and 
maintained as per relevant Indian Standards by 
competent staff who shall keep complete records of 
all such activities. 

4.7 The position of equipment shall be selected 
with due consideration of accessibility, main- 
tenance and overhaul. 

4.8 Equipment terminals shall be rigidly designed 
and planned according to size and type of machine. 
Industrial motors shall have a robust metal clad 
terminal box of adequate dimensions arranged to 
receive armoured or vulcanized rubber insu- 
lated/PVC cables in conduits without unnecessary 
bends in the cables. All terminal boxes shall be 
entirely reptile, rodent and insect proof. 

5 SWITCHBOARDS 

5.1 Switchboards shall be erected in easily acces- 
sible and approved positions where cotton fluff, 
dust or dirt is not present. The switchboard shall 
be located in dry locations. 

5.2 The space around the switchboards shall not be 
used for storing of clothing or other materials, even 
for temporary period. 

5.3 Each outgoing circuit from the switchboard 
shall be separately controlled by a suitable auto- 
matic circuit breaker or linked switches and cut- 
outs. In case the electrical installation draws power 
from a distribution transformer having a capacity 
of 150 kVA or more, the switches shall be provided 



with HRC fuses at all fuse points, irrespective of 
current rating of the circuit. This, however, need 
not be insisted in case of low tension installation. 

5.4 All switches and circuit breakers shall be 
operated from the front of the switchboard. 

5.5 All fuses shall be mounted on the front of the 
switchboard as far as practicable. 

5.6 All screws, bolts and nuts, which secure current 
carrying parts to the board shall be of brass, copper 
or similar rustproof material. 

5.7 All wires and cables shall be provided with 
soldered or approved lugs or crimped joints or any 
other approved means of connection. 

5.8 In situations where the atmosphere is likely to 
contain explosive gases or vapour, switchboards 
shall be of explosion protected type. Selection of 
electrical equipment shall be as per IS 5571 (see 
also IS 5572 for classification of hazardous areas). 
Alternately pressurised air lock enclosures may be 
provided for switchrooms. Wherever not possible 
switchroom should be themselves pressured. 

5.9 Where the switchboard is erected in a room of 
a building isolated from the source of supply or at 
a distance from it, adequate means of control and 
isolation shall be provided both near the boards and 
at the origin of supply. 

5.10 All switchboard shall be of metal clad totally 
enclosed type or any insulated enclosed pattern 
which should be fixed at close proximity to the point 
of entry of supply. 

5.11 In case of outgoing circuits from the 
switchboard, where the current rating exceeds 63 A, 
connection between the busbar chamber and the 
automatic circuit breaker or switch fuse or any 
other control gear shall be made only by solid con- 
nections. 

5.12 Timber shall not be used in construction of a 
switchboard. 

5.13 All circuits shall be clearly and indelibly 
labelled for identification in English and ver- 
nacular. 

5.14 Moulded case circuit breakers shall not be 
permitted except inside a metal enclosure. 

5.15 The neutral of each main and branch main 
circuit shall be provided with a removable link 
placed in an easily accessible position, for purpose 
of testing. The neutral shall not be punched at the 
back of the board. 



IS 1646 : 1997 



6 POWER DISTRIBUTION AND MOTOR 
CONTROL GEAR 

6.1 All equipment shall be of metal clad construc- 
tion throughout, dust tight, suitably proportioned 
and of adequate capacity and shall conform to the 
relevant Indian Standards. 

6.2 Equipment shall be accessible at all times, 
stacks of goods and the like shall not impede access 
to any part of the equipment. 

6.3 Wiring to and from the gear shall be of the 
armoured, mineral insulated or screwed steel con- 
duit type and provision shall be made to secure the 
same by approved and efficient mechanical 
methods. Flexible tubing shall not be accepted for 
general wiring. It may, however, be used for con- 
nections between the terminal boxes of motors and 
starters, switches and motors but the length shall be 
restricted to a maximum of 1 200 mm. 

NOTE — Non-metallic conduits conforming to IS 9537 
(Part 3) may be used for medium voltage installation, subject 
to following conditions: 

a) The conduits should be supported not more than 800 
mm distance and should have suitable joints. 

b) Separate earthing conductor shall be run inside the 
conduit for earthing the equipment to which the con- 
ductor is connected. 

c) Expansion joints shall be provided where required to 
compensate for thermal expansion and contraction. 

Such non-metallic conduit shall not however be allowed in 
following locations: 

a) In locations less than 2.5 m above walking floor level 
unless protected against mechanical damage. 

b) Where ambient temperature is likely to be above 55°C 
at some time or other during year. 

c) In concealed places of combustible construction. 

d) In locations where the atmosphere is likely to contain 
flammable gases or vapours. 

e) In locations where the surrounding atmosphere is likely 
to affect the non-metallic conduits. 

6.4 The ends of all conduits shall be bushed. 

6.5 All unused cable holes shall be effectively 
closed. 

6.6 All current carrying parts, namely terminals, 
washers and clips shall be of copper, brass or of any 
other equally non-rusting material, properly tinned 
at joints. 

6.7 All cables shall be provided with soldered lugs 
or other approved means for connection. 

6.8 Where a distribution board or group of dis- 
tribution boards is/are erected in a room of a build- 
ing isolated from the source of supply, adequate 
means of control and isolation shall be provided 
both near the board and at the origin of supply. 
Similar means of control and isolation shall be 
provided even if the source of supply and the dis- 
tribution board(s) is/are located inside the same 



compartment but separated from each other by 
more than 15 m. 

6.9 Outgoing circuits shall be clearly marked in 
English and vernacular, indicating the department 
or place or item controlled, by each. 

6.10 All circuits shall be arranged symmetrically, 
as far as practicable. 

6.11 Each circuit from a main distribution board 
shall be provided with a circuit breaker, linked 
switches or cut-outs. 

6.12 Looping of conductors and tee joints in power 
wiring shall be provided with a circuit breaker, 
linked switches or cut-outs. 

6.13 Detachable inspection covers shall be 
provided to examine connections. 

6.14 Woodwork shall not be permitted for mount- 
ing of or construction of frame work of any iron- 
clad switch control or distribution gear. 

6.15 Motors shall not be connected to lighting dis- 
tribution boards. 

6.16 Suitable guard enclosures shall be provided to 
protect exposed current carrying parts of motors 
and insulations of motor leads where installed 
directly under equipment or in other locations 
where dripping or spraying of oil, water or other 
injurious liquids may occur, unless the motor is 
designed for such conditions. 

6.17 In situations where dust or flying materials 
may collect on or in motors in such quantities as to 
seriously interfere with ventilation or cooling of 
motors, totally enclosed or totally enclosed fan- 
cooled motors that will not overheat under prevail- 
ing conditions, shall be used. 

7 TRANSFORMER SUBSTATION, 
EXCLUDING BELL AND DRAWING FRAME, 
TRANSFORMER AND TRANSFORMERS OF 
SMALL CAPACITY 

7.1 Every oil-filled apparatus, such as transformer, 
static condenser, switchgear or oil circuit breaker 
having an individual or aggregate oil capacity of 
2 000 litres or more shall be housed in a locked, 
weather and fire resistant building and shall be 
properly ventilated to the outside of the building 
only. The building housing the oil-filled apparatus 
shall be separated by a distance of not less than 6 m 
from all other buildings. 

NOTES 

1 If the building housing the transformer is within 6 m of the 
surrounding building there shall not beany door or window 
opening in the substation or the surrounding building. 

2 If the building or compartment housing oil-filled ap- 
paratus is communicating with another building or com- 



IS 1646 : 1997 



partment, the substation shall be segregated by separating 
walls of 355 mm thick brick wall or 230 mm thick RCC, 
carried up to roof level with door openings therein protected 
by single fireproof doors of 2 h rating. 

3 Not withstanding the above, if the substations supplies 
power to fire pumps, the same shall be segregated from, the 
adjoining building by 400 mm thick brickwall or 300 mm thick 
RCC wall without any door opening therein where, however, 
dooropenings are absolutely necessary, the openings shall be 
protected by double fire resisting doors of 2 h rating each. If 
the substation is attached to a storeyed structure, in addition 
to segregations, it will also be necessary for the substation to 
be provided with RCC slab roof. 

7.2 Each oil-filled apparatus, such as transformer, 
bank of static condensers, including high tension 
circuit breakers, switch and main distribution 
boards, having an individual or aggregate oil 
capacity of 2 000 litres, shall also be segregated from 
all other apparatus by 355 mm thick fire resisting 
brick wall or 230 mm thick RCC. The separating 
wall shall be carried right up to the roof level unless 
the roof is more than 3 m above the highest point 
of the equipment, in which case the wall shall be 
carried up to a height at least 600 mm above the top 
of the equipment so separated. 

NOTES 

1 This provision need not be applied to furnace and rectifier 
transformers as also to transformers of testing apparatus or 
other equipment of which the transformer is an integral part, 
whether they are oil-filled or not. 

2 The requirements given under this rule, however, do not 
apply to dry type transformers, or transformers having sul- 
phur hexafluoride, non-flammable coolants and having 
primary voltage not more than 33 kV. 

3 If the substation supplies power to fire pumps, separating 
walls as described above will be necessary between the 
various items irrespective of the oil contents. 

7.3 Each building or compartment housing oil- 
filled apparatus containing 2 000 litres or more of 
oil shall be provided with oil drains of at least 150 
mm in diameter and soak pits, the latter being not 
less than 2.5 m away from the substation. Floors 
shall be sloped not less than 1 in 96 towards oil 
drains. The soak pits shall be of sufficient capacity 
to take the entire oil content of the equipment and 
designed to provide for drainage of liquids to a safe 
location. 

7.4 A minimum clearance of 750 mm shall be 
provided between the transformer or other ap- 
paratus and enclosing or separating walls. 

7.5 Substations and switchgear rooms shall only be 
used to house the intended equipment. Storage of 
any kind/or any repair work shall not be permitted 
therein. 

7.6 Suitable apparatus shall be provided in ap- 
proved positions for the control and protection of 
windings of transformers. 



7.7 All transformers shall have suitable isolating 
equipment on both high and low/medium tension 
side. 

7.8 Cable trenches inside substations shall be filled 
with sand, pebbles or similar non-flammable 
materials or covered with incombustible slabs. If a 
number of cables are taken in a trench, it is 
desirable that cables are taken on racks. 

7.9 All control gears shall be protected against 
rodents, reptiles and insects. 

7.10 It is essential in all transformer houses and in 
places of similar applications that an efficient and 
distinctive indicating device be provided to show 
clearly whether the supply in the main incoming 
cable is 'On' or 'Off for the safety of fire-fighting 
personnel in the event of an outbreak of fire. 

7.11 Transformers and equipment installed out- 
doors, having an individual or aggregate oil content 
of 2 000 litres or more shall be located in a suitably 
fenced and locked enclosure separated on all sides 
by at least 6 m from any building including substa- 
tion. Separating walls are necessary between trans- 
formers having an individual or aggregate oil 
content of 2 000 litres. 

NOTES 

1 There should be no door or window opening in the sur- 
rounding building, if the transformers are within 6 m thereof. 

2 If the transformers are within 6 m of doors and window 
openings of surrounding buildings then they shall be 
protected by single fire proof doors and 6 mm thick wired 
glass in steel frames respectively. 

3 Separating walls shall not be necessary in case of trans- 
formers having an aggregate oil capacity exceeding 2 000 
litres but individual oil capacity of Jess than 5 000 litres if the 
distance between transformers and other apparatus is more 
than 6 m or if the transformers are protected by an approved 
high velocity water spray system. 

4 Where however oil capacity of individual transformer is 
larger than 5 000 litres separating walls shall be provided 
unless all equipment/building/plant are located at a clear 
distance of not less than the following: 

Oil Capacity of Individual Clear Separating 

Transformer (t) Distance (m) 

5 000-20 000 8 

Over 20 000 15 

5 The provisions of 7.1, 7.2, 7.3 and 7.11 are not applicable 
if the transformer is filled with non-combustible insulant 
liquid. 

8 EARTH CONNECTIONS 

8.1 All earth connections shall strictly comply with 
IS 3043. 

8.2 In no case shall gas, steam, sprinkler or 
humidifier pipes be used for an earth connection. 

9 WIRING METHODS 

9.1 General Requirements 

9.1.1 Only such wiring methods as are permissible 
for a particular situation or location as laid down in 
rules under this clause, shall be allowed. 



IS 1646 : 1997 



9.1.2 Wherever aluminium conductors are used, 
the special precautionary measures laid down in 
IS 732 shall be followed. 

9.1.3 Conductors shall be insulated except where 
enclosed or bare conductors are specifically per- 
mitted under the rules. 

9.1.4 Conductors exposed to oils, greases, vapours, 
gases, fumes, liquids or other substances having 
deleterious effects upon the conductor or its insula- 
tion shall be of approved type for the purpose. 

9.1.5 Conductors may be permitted to be con- 
nected in parallel (electrically joined at two ends to 
form a single conductor only) if such conductors are 
of same length, material and cross -sectional area, 
have same type of insulation and terminated in 
same manner. 

9.1.6 Where cables, conduits, cable ducts or trunk- 
ings pass through floors, walls, partitions or ceil- 
ings, the surrounding holes shall be made good with 
cement or similar incombustible material to the full 
thickness of floor, wall, etc. In addition where con- 
ductors are installed in channels, ducts, trunkings 
or shafts passing through floors, walls, partitions or 
ceilings, suitable internal fire resisting barriers 
shall be provided to prevent spread of fire from one 
side to the other. 

9.1.7 Cables of ac circuits installed in steel con- 
duits, shall always be so bunched that the cables of 
all phases and the neutral (if any) are contained in 
the same conduit. 

9.1.8 Ducts of metal or insulating material and 
trunking shall be securely fixed and where they are 
liable to suffer mechanical damage, shall be ade- 
quately protected. 

9.1.9 Trunkings shall be constructed of metal or 
non-combustible insulating materials. 

9.1.10 Cables, cable ductings or trunking of metal- 
lic construction and conduits may be buried under- 
ground provided they meet the following minimum 
earth cover requirement: 

Wiring Method Minimum Depth of 

Earth Cover 

Rigid metal conduits 150 mm 

Other type of conduits 450 mm 

Metallic ductings or 450 mm (with con- 

trunkings crete envelope of not 

less than 50 mm 
around the ducting of 
trunking) 

Directly buried cables 600 mm 

9.1.11 No wiring system of any kind shall be per- 
mitted inside ducts needed for transporting dust, 
loose materials or flammable vapours. 



9.1.12 Electrical. services shall not be installed in 
the same conduit or trunking as pipes or tubes or 
non electrical services like air, gas, oil, water, etc. 

9.1.13 Only PVC sheathed armoured cables or 
rigid metallic conduits shall be allowed in ducts or 
plenums used for movement of environmental air. 

10 PERMITTED TYPES OF WIRING METHODS 

10.1 General 

10.1.1 Wiring shall be on distribution board sys- 
tem with main, branch main and final sub-circuit 
boards fixed at convenient positions and shall con- 
form to IS 732. 

10. 1.2 Conductors which are not arranged for con- 
nection to the same system and circuit or which 
supply different phases of the same supply, shall be 
kept apart throughout their entire run. This shall 
particularly apply to installations in which there are 
pilot lights in addition to the main lighting and the 
like. 

10.1.3 Conductors for final sub-circuits shall not 
be enclosed in the same conduit or casing as sub 
main and branch of main conductors. 

10.1.4 Conductors which pass through windows or 
door frames, wood beams walls, ceilings and floors 
shall be protected by porcelain tubes or conduits 
according to the conditions. The tube or conduit 
shall extend at least 13 mm on both sides of the wall 
and 25 mm above the floor and below the ceiling. 

10.1.5 All conduit ends shall be bushed. 

10.1.6 Cables which are unarmoured shall be 
mechanically protected up to a height of 1.8 m 
above working floor level or up to the height of 
switchboard. 

10.1.7 Branch main and distribution boards shall 
be mounted in suitable accessible positions, not 
higher than 2 m above floor level. Adequate work- 
ing spaces and freedom from danger shall be 
provided. 

10.1.8 Incoming mains shall be used for control of 
circuit in conjunction with suitable circuit breakers. 

10.1.9 The system of wiring and all other details 
shall be suitable to the conditions prevailing. 

10.1.10 Linked tumbler switches shall not be used 
for control of circuits. 

10.1.11 Flexible leads shall hang vertically 
downwards from the ceiling rose without any 
obstructions, shall not be in contact with shafting 
structural member, pipe work, etc, and shall not be 
coiled or tied up but cut to correct length. 



IS 1646 : 1997 



10.1.12 Flexible leads shall be renewed when they 
show signs of deterioration. Joints in flexible con- 
ductors of pendants shall not be permitted. 

10. 1.13 Flexible leads shall not be used where they 
are likely to swing due to ventilation or humidifier 
apparatus or any other cause; fixed rod or conduit 
protection shall be used in such cases. 

10.1.14 Flexible leads and fittings shall not be 
allowed to vibrate. 

10.1.15 Ceiling roses shall be securely fixed and 
shall be complete with caps. 

10.1.16 Straight or slanting wall batten holder 
shall not be fitted at switchboard height or on the 
switchboard. 

10.1.17 Shades or reflectors of light points shall 
not be in contact with structural members, pipe 
work, etc. 

10.1.18 Temporary wiring shall not be permitted. 

10.1.19 Pendants in close proximity to humidifiers 
shall be provided with approved water-tight fit- 
tings. 

10.1.20 Only rod pendants shall be used in in- 
dustrial buildings like textile mills, flour mills, saw 
mills, etc. 

10. 1 .2 1 In ducts and tunnels only bulk head fittings 
with wires in conduits or armoured cables shall be 
used for lighting. 

10. 1 .22 The base of accessories shall be of vitreous 
materials. 

NOTES 

t Bakelite ceiling roses may be permitted in industrial 
buildings except in areas where the atmosphere is likely to 
contain explosive gases or vapours. 

2 Bakelite switches may be permitted in industrial buildings 
except in 'Hazardous Locations' as defined later in this code. 

10.1.23 Reflector fittings meant to be suspended 
by chain shall not be suspended by string or any 
other similar material. 

10.1.24 Fittings for lamps in places where con- 
siderable dust or fluff is present (such as willowing, 
lap breaking, waste opening, mixing, blowing, and 
raising rooms in textile mills, flour mills, saw mills 
and other wood working factories, etc) shall be of 
dust tight type conforming to IS 4013. 

10.1.25 In situations where the atmosphere is 
likely to contain explosive/flammable gases or 
vapours, fittings of flameproof type shall be used 
unless otherwise permitted under clauses relating 
to 'Hazardous Locations'. 

10.1.26 The run or course of wiring shall be 
arranged to avoid crossing of belt drives; where 



such crossing is unavoidable mechanical protection 
shall be provided against damage by belt breakages. 

10.1.27 The paper insulated lead covered cables 
shall not be brought right through the sealing box 
without a break. The conductors of paper insulated 
cables shall be terminated in the trifurcating box 
and tails of India Rubber (VIR) Conductors 
sweated by ferrules to the conductors of paper 
insulated cables shall be brought through the 
trifurcating box. 

10.1.28 All filament lamps shall be so placed or so 
guarded as to prevent ignition of combustible 
material. Any shade or guard used for this purpose 
shall be suitable to withstand the heat of the lamp. 

10.1.29 Wiring of lighting circuits shall be on 
distribution board system and circuit diagrams shall 
be attached to it. 

10.1.30 Conductors shall be run as far as possible 
along the walls and ceilings, so as to be accessible 
for inspection. 

10.1.31 Where two or more points are mounted, 
with a voltage differences exceeding 230 V between 
them, a minimum distance of 2 m between the 
points shall be maintained to avoid possibility of 

shocks. 

10.1.32 Cord grips shall be provided for pendant 
lamp holders of bayonet contact type, and chain 
suspended reflector fittings shall have the cable 
entries made bell-shaped or bushed to avoid 
damaging the flexible cables. 

10.1.33 Chain suspended fittings, fans, etc, shall be 
fixed at a distance not exceeding 250 mm away from 
ceiling rose. 

10.1.34 Where long spans occur between beams 
and supports, battens shall be provided for attach- 
ment of conduits, casing, or other wiring or fittings. 
The runners shall be of well seasoned teak wood, 
free from shakes, splits, etc, and shall not be less 
than following dimensions: 

Span (m) Dimensions (mm) 
1.2 to 1.8 75 x 38 

1.8 to 2.4 75 X 50 

2.4 to 3.4 75 x 63 

3.4 to 4.4 100 x 75 

Alternatively, they may be suspended from a 
catenary arrangement or be supported on steel sec- 
tions of suitable size. 

10.1.35 The wiring for hot air chambers shall be 
mounted on the walls outside the chamber, as far as 
possible. The light fittings inside the chambers 
shall be of oyster type or shall be waterproof 
fittings. 



IS 1646 : 1997 



10.1.36 Where wiring is to be carried along the face 
of rolled steel joists or stanchions, a wooden or 
non-conducting backing, preferably of the full 
width of joists or stanchions shall first be laid on the 
joist or stanchions and secured rigidly thereto. 
Wooden pieces for the support of casing or conduit 
to steel joists or stanchions shall be secured by 
metal clips with at least two screws. 

10.1.37 Scaffolding ropes shall not be tied round 
conduits, casings or other forms of wiring. 

10.1.38 All strands of cables shall be fitted into 
terminals of switches, fuses, etc; strands of cables 
shall not be cut. In damp locations, the strands 
shall be soldered together. 

10.2 The wiring methods specified in 10.3 to 10.7 
shall only be permitted subject to conditions stipu- 
lated therewith. 

10.3 Conduits 

10.3.1 Conduits and fittings shall be of solid drawn 
and welded steel of heavy gauge screwed type, con- 
forming to IS 2667. 

NOTE — Rigid non-metallic conduits conforming to IS 9537 
(Part 3) may, however, be used for low and medium tension 
installations except in locations mentioned under 9.3.5 and 
subject to the following conditions: 

a) Conduits should be supported not more than 800 mm 
and should have suitable joints; 

b) For earthing, separate earthing conductors shall be run 
inside the conduit from end to end; and 

c) Expansion joints shall be provided, where required, to 
compensate for thermal expansion and contraction. 

10.3.2 Solid drawn welded steel conduit shall be 
permitted under all atmospheric conditions and in 
all occupancies subject to stipulations laid down 
in 10.3.3 and 10.3.4. 

10.3.3 In damp situations, such as textile sheds, the 
conduits shail be hot galvanized or zinc impreg- 
nated or treated with special rust-proof paint. 

10.3.4 In occupancies like chemical factories, 
bleach and dye houses, where strong corrosive 
vapours are present special conduits or conduits 
with additional coatings of bitumen paint or with a 
glass wool lagging provided with a protective 
covering shall be used. 

10.3.5 Non-metallic conduits shall not be per- 
mitted in the following locations: 

a) Where wiring height is less than 2.5 m above 
working floor level, unless protected against 
mechanical damage; 

b) Where exposed to ambient temperatures 
likely to be above 55 C at sometime or other 
during the year; 

c) In concealed places of combustible con- 
struction; 



d) Where the atmosphere is likely to contain 
flammable gases or vapour; 

e) Where conductor operates at voltage above 
650 V; and 

f) In locations where surrounding atmosphere 
is likely to affect the non-metallic conduits. 

10.3.6 Flexible conduits shall not be used for 
general wiring. It may be, however used for connec- 
tions between terminal boxes of motors and 
starters, switches and motors but thelength shall be 
restricted to a maximum of 1 200 mm. 

10.4 Mineral Insulated and Other Types of Metal 
Sheathed Cables 

10.4.1 Mineral insulated metal sheathed cables 
and other types of metal sheathed cables are per- 
mitted under all atmospheric conditions and in all 
occupancies except as mentioned hereunder: 

a) Where they would be exposed to destructive 
corrosive conditions. 

b) Where directly buried under ground, 
without suitable protection against 
mechanical damage and corrosive condi- 
tions. 

c) Metal sheathed cables of other types shall 
not be directly buried under ground, nor 
shall they be used in wet locations unless: 

1) the metallic sheath is impervious to 
moisture, 

2) a lead sheath or waterproof jacket is 
provided under the sheath, and 

3) the insulated conductors under the 
sheath are approved for use in wet 
locations. 

10.4.2 In case of wet locations like in parts of 
laundries, tanneries, etc, and in locations where 
walls are frequently washed, a minimum clearance 
of 6 mm shall be maintained between mineral 
insulated cable and the wall to which it is affixed. 

10.5 Armoured Cables 

10.5.1 Armoured cables shall be permitted under 
all atmospheric conditions and in all occupancies 
except in commercial garages, storage battery 
rooms and in locations where they would be ex- 
posed to corrosive fumes or gases. 

10.6 Tough Rubber and Other Non-metallic 
Sheathed Cables 

10.6.1 Tough rubber or plastic sheathed cables 
shall not be permitted in the following locations: 

a) Where considerable dust and/or fly in 
generally present (for example cotton and 
jute mills and other vegetable, fibre process- 
ing factories, flour mills, saw mills and other 



IS 1646 : 1997 



wood working factories, plastic and rubber 
goods factories, pulverising works, etc); 

b ) Where atmosphere is likely to contain flam- 
mable/explosive gases or vapours; 

c) Where the hazardous trades or processes 
are carried out (for example, oil mills, paint 
and varnish factories); 

d) Where they would be exposed to mechanical 
damage (godowns, engine rooms, rope and 
motor alleys, etc); and 

e) Where wet processes are carried out. 

10.6.2 These systems shall generally be permitted 
in office; and residential buildings. Appropriate 
authorities may however specially permit their use 
in industrial buildings of types other than those 
indicated in 10.6.1. 

10.7 Cleated Wiring System 

10.7.1 This system shall be permitted for use in 
industrial buildings for low tension circuits only, 
with prior approval of appropriate authority. 

10.7.2 When installed in bleaching or dyeing sec- 
tions of a textile mills, the wiring shall be held by 
porcelain bobbins secured to teak wood battens by 
brass screws and the whole run inverted. 

10.7.3 This system shall not be used for any type of 
building of permanent nature other than of the kind 
mentioned in 10.7.2. 

10.8 Cable Trays or Wire or Bus Ducts 

10.8.1 All cable trays or wire or bus ducts shall be 
constructed from earthed sheet metal, enclosed or 
open troughs with hinged or removable covers 
housing and protecting either electric wires and 
cables, installed at site, or factory mounted bare 
conductors of aluminium or copper and shall be 
capable of withstanding electro-mechanical stres- 
ses. 

10.8.2 Such systems shall be permitted under all 
atmospheric conditions and all occupancies except 
in following locations: 

a) Where exposed to severe mechanical 
damage; 

b) Where exposed to corrosive vapours; 

c) Where the atmosphere is likely to contain 
flammable or explosive vapours; 

d) Where wet processes are carried out; and 

e) Where it is concealed. 

10.8.3 The system shall be securely supported at 
intervals not exceeding 1.5 m. 

10.8.4 Such systems of totally enclosed type shall 
be permitted to be extended vertically through 
floors provided they are adequately protected 



against mechanical damage up to a minimum dis- 
tance of 2.5 m above working floor level. 

10.8.5 Dead ends of all cable troughs or ducts shau 
be closed. 

10.8.6 Extensions and branches of such systems 
shall also be of the same type. 

10.9 Under Floor Cables Trenches (within 
Buildings) 

10.9.1 Such systems may be permitted under all 
atmospheric conditions and in all occupancies 
except where exposed to corrosive vapours and 
locations where flammable/explosive vapours or 
gases may be present, unless the cables or conduc- 
tors are specially approved for such use or the 
trenches are completely filled with sand. 

10.9.2 Conductors or cables inside the trenches 
shall be so mounted on insulated racks or other 
supports as to be at least 75 mm above trench 
bottoms. 

10.9.3 The top of the trenches shall be covered 
with removable concrete slabs or chequered plates. 

10.9.4 In case of long trenches, it is recommended 
that trenches of more than 1 000 cm cross-section- 
al area be divided by incombustible barrier walls at 
intervals not exceeding 45 m. Such barrier walls 
shall be of at least 50 mm thickness and of the same 
height as of the cable trench. The cables shall be 
carried through holes in these barrier walls, which 
shall be made good thereafter to prevent passage of 
fire beyond the barriers (see also IS 12459). 

NOTE — This provision need not be applied if the trenches 
are completely filled with sand, pebbles, etc. 

10.9.5 The combined cross-sectional area of all 
conductors or cables shall not exceed 40 percent of 
the internal cross-sectional area of the trench. 

10.9.6 The trench shall be kept free of accumula- 
tion of water, dust and waste materials. 

10.10 Compartmentation of Cable Tunnels/ 
Galleries 

The requirements for compartmentation of cable 
tunnels/galleries should be as per IS 12459. 

10.11 Flexible Cables and Cords 

10.11.1 Flexible cables and cords shall be per- 
mitted only as: 

a) Pendants; 

b) Wiring of fixtu res ; 

c) Connections of portable appliances or 
lamps; 

d) Lift cables; 

e) Wirings for cranes and hoists; and 



8 



IS 1646 : 1997 



f) Connections to mains-operated electrical 
stickers and motors mounted on parts of a 
stationary machine, which undergo to and 
fro motion during operation. 

10.11.2 Where a lighting fitting is supported by 
one or more flexible cords, the maximum mass to 
which twin flexible cords may be subjected shall be 
as follows: 



Nominal Cross- 


Number and 


Maximum 


Sectional Area of 


Diameter 


Permissible 


Twin Flexible 


of Lines, mm 


Mass, kg 


Cord, mm 






0.5 


16/0.2 


1.7 


0.75 


24/0.2 


2.6 


1.0 


32/0.2 


3.5 



10.11.3 Where flexible cables or cords are exposed 
to risks of contact with oil or petrol or where cable 
which will not support combustion is required, use 
shall be made of cables or cords having a PVC or 
oil resisting and fire retardant sheath. 

10.11.4 Flexible cables and cords shall not be used 
as fixed wiring unless contained in earthed metal or 
any other non-combustible and mechanically 
strong enclosure. This requirement need not, how- 
ever, apply to short lengths of sheathed flexible 
cable or flexible cord used as final connections to 
fixed apparatus or for connections of control gear 
of fluorescent lamps or discharge lamps. Non- 
sheathed flexible cables and flexible cords shall not 
be drawn into conduits or ducts. 

10.11.5 Flexible cables or cords shall also not be 
run through holes in walls, ceiling or floors or 
through doors, windows or other similar openings. 
Nor shall they be permitted to be concealed behind 
walls, ceilings or floors. 

10.12 Bare Conductors 

10.12.1 Bare conductors are permitted for low ten- 
sion side, of drawing frame transformer circuits 
where the potential difference does not exceed 12 
volts. Bare or lightly insulated conductors of extra 
low voltage systems shall have adequate insulation 
and further protection, where necessary, to ensure 
that they do not cause risk of fire. 

Bare conductors are also permitted for cranes and 
hoists subject to special conditions laid down in this 
code for such equipment. 

10.13 Lightning Protection and Overhead Lines 

10.13.1 The lightning protection system for build- 
ings shall generally conform to IS 2309. 

10.13.2 All overhead transmission lines, including 
compound lines shall not be run above any process 
or storage blocks or open storage site. 



10.13.3 Lightning arresters shall be provided for 
lines at both ends and at supports where exposed to 
and liable to damage or injury from lightning. The 
arresters shall preferably be of the non-horn type 
for low and medium tension because of likely 
damage by buds and distortion. 

10.14 Wall Plugs and Sockets 

10.14.1 All wall plugs and sockets in industrial 
buildings shall be of metal clad 3 pin pattern 
separately controlled by a switch, adjacent to the 
wall socket. 

NOTE — This shall not apply in case of wall plug and socket 
with current ratings of 5 amp and less. 

10.14.2 Where it is necessary to earth the metal 
case of wall plug and/or portable appliances, the 
connection shall be done with soldered or approved 
lugs or crimped joints or any other approved means 
of connection. 

1 1 LIGHTING, FITTINGS AND ACCESSORIES 

11.1 Fluorescent Lamp Fittings 

11.1.1 These fittings may be one of the following 



a) General purpose type — For use in office, 
residences and similar locations. 

b) Industrial type — For use in places where 
dust, fly or corrosive vapours maybe present 
(see Annex B for specification of fittings)., 

c) Flame proof explosion type — For use in 
places where flammable/explosive gases and 
vapours are present. 

NOTES 

1 Where fumes or corrosive vapours or gases evolved due 
•o chemical action, may be present, the reflector shall be of 
vitreous enamel or non-combustible plastic and wiring shall 
be in load-sheathed conductors. Rayon Spinning Sections 
should have lead coated metal reflectors or equipment. 

2 The position of fittings shall be carefully selected to avoid 
any mechanical damage by belt drives, shafts, etc, and if 
necessary suitable guards shall be provided. The fittings shall 
be clear of the humidifier jets. 

3 Where flammable/explosive gas or vapours may be present 
the fittings shall be of flame proof type [ see IS 5572 (Part 1) 
for classification of hazardous areas ]. 

11.2 Lighting Switchboard 

11.2.1 Main switches and fuses shall be metal clad 
and branch main board shall be metal clad when 
used on medium tension circuits. 

11.2.2 All equipment shall be of robust construc- 
tion, of adequate dimensions and thoroughly dust 
tight. 

11.2.3 Each circuit from main distribution centre 
except fuse distribution board shall be provided 



IS 1646 : 1997 



with a circuit breaker of linked switches and 
cutouts. 

11.2.4 Adequate means of control in approved 
positions shall be provided for distribution boards 
or a group of distribution boards which are fed from 
a switchboard or distributing centre and within a 
reasonable distance therefrom, such as one or more 
boards erected in a room or building isolated from 
source of supply. 

11.2.5 Each final sub-circuit from a distribution 
board shall be controlled by a single pole switch 
connected to the live, outer or phase conductor. 

11.2.6 Wood work shall not be used for mounting 
of or construction of the frame work for iron clad 
switch, distribution boards and control gear. 

11.2.7 All equipment shall be numbered in English 
and vernacular for ready identification and to indi- 
cate the department, place or circuit controlled. 

11.2.8 Circuits shall be arranged in symmetry as far 
as practicable. 

12 SPECIAL ELECTRICAL EQUIPMENT AND 
APPLIANCES 

12.1 Radio and Television Sets and Sound 
Apparatus 

12.1.1 The antenna of radio and television sets 
shall be connected through a double pole change 
over switch so connected that the antenna and the 
set completely earthed when not in use of during, 
thunderstorms. 

12.1.2 The antenna shall be provided with a 
suitable lightning arresters if situated in an area 
subject to heavy thunderstorms. 

12.1.3 All circuits (aerial and all internal wiring) 
shall be so constructed that contact with any other 
electric light and power circuits is impossible. 

12.1.4 The lead-in conductor shall be of copper 
and shall be not less than 2 mm in diameter. 

12.1.5 The lead-in conductor shall enter the build- 
ing through a non-combustible and non-absorptive 
insulating bushing. 

12.2 X-Ray Apparatus 

12.2.1 The installation and precautionary 
measures shall comply strictly with Rule 73 of 
Indian Electricity Rules. 

12.2.2 All such apparatus shall be located either in 
independent detached building or in compartments 
segregated by 355 mm thick brick walls with each 
•opening protected by a fire resisting door/shutter. 



12.3 Electrolyser Apparatus 

12.3.1 Motor generator sets and/or separate gen- 
erators and/or rectifiers together with necessary 
switch and control gear shall be separated by blank 
walls or located sufficiently away from the 

electrolyser. 

12.3.2 Circulating pumps and electrical equipment 
thereof, where mounted in close proximity to the 
electrolyser, shall be specially treated with anti- 
corrosive paint at frequent intervals. The electrical 
apparatus shall be of totally enclosed type or of an 
equivalent type. 

12.3.3 Windings and insulation generally shall be 
specially treated to resist the corrosive effects of the 
electrolytic fumes. 

12.4 Electrostatic Charge Eliminators 

12.4.1 Electrostatic charge eliminating devices 
shall be provided for all high speed machines and 
equipment of similar type where static electricity 
may be developed, specially during dry seasons of 
the year. 

12.5 Cold Storage Buildings 

12.5.1 The lighting inside cold storages shall be in 
heavy gauged screwed steel conduit and water tight 
fittings shall be used throughout. 



12.5.2 Machinery and control gear 
mounted external to cold storages. 



shall be 



12.6 Electrically Driven Fire Pumps for Hydrant 
and/or Sprinkler Installation 

12.6.1 In industry sufficient spare power shall 
always be available to drive the fire pump set(s) at 
all times throughout the year. 

12.6.2 The power station and/or substation(s) sup- 
plying power for fire pump circuit shall be so placed 
that any falling masonry and the like from other 
buildings occasioned by a fire or other cause cannot 
damage the station and cut off power to the fire 
pump circuits. 

NOTE — It is preferable to locate the sub-station(s) at least 
6 m away from all surrounding buildings. 

12.6.3 A direct feeder, without any tappings shall 
be laid from the substation to the pump house to 
ensure that the supply to the pumping set(s) is 
entirely independent of all other electrical equip- 
ment in the premises viz, even when power 
throughout the rest of the premises is switched off 
the supply to the fire pumps remains available 
uninterrupted. Overhead feeders to sub-stations 



10 



IS 1646 : 1997 



supplying power to the fire pumps are not per- 
mitted within a horizontal distance of: 

a) 15 m of any process building/plant or tanks 
containing flammable liquids, and 

b) 6 m of any other building of tanks containing 
non-flammable liquids or of storage in 
open. 



In case the feed to such sub-station is by means of 
under-ground cables, the cables shall not pass 
under any building or permanent structure. 

12.6.4 Where there is more than one sources of 
power for the operation of pumping set(s), the 
electrical circuits shall be so designed as to ensure 
that when necessary the set(s) shall continue to 
operate without manual operation of any emergen- 
cy switch, when the supply is interrupted. 

12.6.5 Indicator lamps shall be fitted in prominent 
position(s) both in the sub-station and pump 
house, which would continuously glow as long as 
power is available to the fire pump(s). A sound 
alarm shall also be provided in the event of power 
failure to the fire pumps. 

12.6.6 The pump set(s) shall be of direct coupled 
type, securely mounted on robust bed-plate(s), if or 
horizontal type and should be free from vibrations 
at all variations of load. 

12.6.7 The motors of fire pumps shall be either of 
totally enclosed or drip-proof type, the latter 
having air-inlets and outlets protected with meshed 
wire panels to exclude rodents, reptiles and insects. 

12.6.8 The motors shall be wound for Class-E 
insulation and the windings shall be vacuum im- 
pregnated with heat and moisture-resisting varnish 
preferably glass-fibre insulated, to withstand tropi- 
cal conditions. 

12.6.9 Motors wound for high-tension supplies 
shall have a suitable fixed warming resistance to 
maintain the motor windings in a dry condition at 
all times and particularly under monsoon con- 
ditions. The resistance shall be fed from medium 
voltage circuits. 

12.6.10 Heating apparatus shall also be provided, 
when necessary, for medium tension motors where 
they are located below ground level, in order to 
maintain the motor winding in a dry conditions. 
Adequate drainage shall also be provided in the 
pump house in such cases. 

12.6.11 The pumping set shall preferably be 
housed in a separate building located at least 6 m 
away from all other buildings and at least 15 m away 



from units and/or storage tanks of plant handling 
flammable liquids/gases. 

12.6.12 The motor rating should be adequate to 
drive the pump when operating on 150 percent of 
rated flow. 

12.6.13 The fire pump circuit shall be protected at 
its origin by an automatic circuit breaker, from 
which either the no volt coil is removed or which is 
fitted with automatic re-setting type of no-volt coil, 
and the overload setting shall be so adjusted as to 
permit the motor to carry on overload of 50 percent 
of its rated capacity. 

12.6.14 Cables for motors of fire pumps and their 
switchgear shall be armourd or shall be enclosed in 
heavy gauge screwed steel conduit. Overhead lines 
shall not be permitted within 6 m of window, door 
or other opening in any of the protected building 
or any other building within 15 m of a protected 
building. 

12.6.15 Equipment shall be painted throughout in 
red or in orange yellow colour. 

12.6.16 Pumping sets shall be worked for at least 
15 min each week and records of the same shall be 
maintained. 

12.6.17 The incoming cable to the fire pump room 
shall terminate in an isolating switch fuse unit 
incorporating HRC fuses and where necessary 
provided with distribution system. 

12.6.18 The starting switchgear for the fire pumps 
should be suitable direct on line starting but other 
alternative arrangements are acceptable with the 
approval of competent authority. 

13 REQUIREMENTS FOR SPECIAL 
OCCUPANCIES 

13.1 Hazardous Locations 

For the purpose of this code a location shall be 
regarded as hazardous where any one or more of 
the following conditions exist: 



a) Where flammable gases or vapours may be 
present in the atmosphere in sufficient 
quantities to produce explosive or 
flammable mixtures; 

b) Where combustible dust is produced or 
handled; and 

c) Where vegetable or viscose, acrylic and 
nylon 66 fibres are processed or handled. 

13.1.1 In locations where the atmosphere may 
contain flammable gases or vapours the clas- 
sification of areas and selection of Electrical 



11 



IS 1646 : 1997 



Equipment permitted to be installed therein shall 
be governed by IS 5572 (part i) and IS 5571 
respectively. These requirements may, however, be 
modified in any particular situation as per the 
provisions of 13.1.3. 

13.1.2 In case of process or operations involving 
combustible liquid(s), the presence of flammable 
vapour in the atmosphere maybe deemed probable 
only if the flash point of the liquid(s) is below 
32.2°C. However, locations where combus- 
tible/flammable liquids having flash points above 
32.2°C but not above 93.3°C are handled shall be 
regarded as hazardous if such liquid is (a) sprayed 
or (b) present in the form of mist or (c) heat to or 
above its flash point. 

13.1.3 Wherever possible, the hazardous locations 
where installation of flameproof electrical equip- 
ment and fittings is required shall be located either 
in a detached building or in a compartment 
segregated from the remainder of the premises at 
least by a non-combustible fire resisting wall of 2 h 
rating without any kind of opening. Areas where, 
however, this is not practicable, shall be demar- 
cated by fencings, railing or boundary lines painted 
on floor and all electrical equipment and fitting 
shall be of flameproof type within the hazardous 
location as also up to a distance from the boun- 
daries of the demarcated area indicated hereunder: 

a) Where the processes or operations neces- 
sitating the use of flame-proof equipment 
and fittings are carried out in the open. 

All space within 6 m horizontally in any 
direction from the demarcating fencing/ 
railing or boundary line and 3 m vertically 
above the highest hazard source. 

b) Where the processes or operation neces- 
sitating the use of flame-proof equipment is 
carried out in enclosed space of equipment, 
as in the case of paint spray booths, baking 
or drying ovens, enamelling or coating 
equipment, etc. 

All space within 6 m horizontally of open 
face or door opening of such equipment and 
3 m vertically above the roof of such equip- 
ment. 

13.1.4 Except the wiring of rigid metal conduits 
and armoured cable wiring, no electrical equipment 
or fittings shall be permitted where it mav be sub- 
jected to hazardous accumulation of readily ig- 
nitable deposits or residue, as within a spray 
painting booth or drying oven. 

13.1.5 Illumination of spray painting booths or 
similar coating or finishing equipment through 
glass panels is permitted, provided the: 



a) lighting fittings are of fixed type and in- 
stalled behind giass panels; 

b) glass panel(s) is so sealed, that, it effectively 
isolates the lighting equipment from the 
hazardous area; 

c) panels are so located that deposits of haz- 
ardous residues on them are avoided as far 
as possible; and 

d) glass used for panel is either of the wired or 
specially toughened type. 

13.1.6 Electrical installation in hazardous 
locations involving presence or use of combustible 
dust or fibre (vegetable, animal or synthetic) shall 
comply with the following special provisions: 

a) Wiring methods — The type of wiring 
methods permitted shall be as follows: 

Screwed steel or rigid metal conduits, 
mineral insulated or other sheathed 
cables, armoured cables and enclosed 
metal covered cable or bus ducts. 

b) Motors — Motors shall be either of totally 
enclosed, or totally enclosed fan-cooled or 
dust tight type. 

c) Distribution and panel boards — Location of 
distribution and panel boards where 
combustible dust is evolved shall be avoided 
as far as possible. 

d) Switchgears — In areas where combustible 

Hnct tnav lv» niv»cpTit nil r-irr-nit hrpatprc 

shall be preferred. 

e) Lighting fittings — Use of incandescent 
lamps shall be avoided as far as practicable 
and the fluorescent light fitting used shall be 
of industrial type. 

f) In case of incandescent lamps being used, 
the fitting shall be enclosed in dust tight 
enclosures. 

g) The leads from ceiling rose to lamp ter- 
minals shall be enclosed in conduits. 

13.2 Lifts 

13.2.1 The installation of lifts and care of electrical 
installation shall fully comply with relevant 
provisions of IS 1860 and IS 4666. 

13.3 Petrol Station 

13.3.1 Electrically operated valves shall be so 
designed that they can also be manually operated. 

13.3.2 The valve or valves shall close automatically 
when the electric supply ceases. 

13.3.3 All fusible links in the circuit supplying the 
valve or valves shall be in series and on the live lead. 

13.3.4 The circuit in which the possible links form 
a path for the current to the fire valve shall be a 



IS 1646 : 1997 



separate final sub-circuit controlled by a switch and 
by a fuse not exceeding 5 A capacity both on the line 
lead. 

13.3.5 Equipment shall be of certified 'flame 
proof type unless it is separately mounted and is 
away from any possible source of fumes. 

13.4 Cinematographic Projection and Rewinding 
Rooms 

13.4.1 Where general lighting of the auditorium 
and exits can be controlled from within the 
enclosure, separate and independent means of 
control shall also be provided outside the enclosure 
and well away from it. 

13.4.2 All switches, fuses and connections thereof 
shall by totally enclosed and iron-clad and all 
electric lamps and resistances so protected as to 
avoid their possibility of coming into contact with 
or in close proximity of films or other combustible 
materials. Resistance connected with auditorium 
or stage lighting shall not be located in the projec- 
tion or rewinding rooms. 

13.4.3 The insulating material of all electric cables 
including leads to lamps shall be covered with fire 
resisting material. 

13.4.4 There shall be no unnecessary and loose 
electric cable. The 'leads' to the projector lamps 
shall be taken as separate circuits from the source 
of supply and from the supply side of main fuses in 
general lighting circuit. Efficient switches and 
fuses shall be inserted at the point where the supply 
is taken, and, in addition, an efficient double pole 
switch shall be fitted in the cinematograph lamp 
circuit inside the enclosure. When the 
cinematograph lamp is working the voltage across 
the terminals of the double pole switch inside the 
enclosure shall not exceed 110 volts. 

13.4.5 Cables from projector lamps should be 
taken as separate circuits from the source of supply 
and from the supply side of main fuses in general 
lighting circuit. Efficient switches and fuses should 
be inserted at the point where the supply is taken, 
and in addition, an efficient double pole switch 
should be fitted in the cinematrograph lamp circuit 
inside the enclosure when the cinematograph lamp 
is working the voltage across the terminals of the 
double pole switch inside the enclosure should ex- 
ceed 110 volts. 

13.4.6 Resistances shall be made entirely of incom- 
bustible material and shall be so constructed and 
maintained that no coil or other part shall at any 
time become undully heated. All resistances, with 
the exception of a resistance for regulating pur- 
poses shall be placed outside the enclosure and, if 



reasonably practicable, outside the auditorium. If 
inside the auditorium, they shall be protected by a 
wire guard or other efficient means of preventing 
accidental contact. 

13.4.7 The operator shall satisfy himself before the 
commencement of each performance that all 
cables, lead connections and resistances are in 
proper working order. The resistance shall be 
inspected at least once during each performance. If 
any fault is detected, current shall be immediately 
switched off and shall remain switched off until the 
fault has been remedied. 

13.5 Accumulator or Battery Service Stations 

13.5.1 Charging shall be carried out in well venti- 
lated situations and no smoking or naked lights 
shall be allowed. 

13.5.2 Accumulators/batteries shall stand directly 
or non-ignitable, non -absorbing, non-conducting 
material, such as glass, porcelain or glazed earthen- 
ware. These materials shall rest on a bench which 
shall be kept dry and shall be insulated from earth, 
or constructed of wood. It shall be of slat formation 
and treated with anti-sulfuric enamel. 

13.5.3 The accumulators shall be so arranged on 
the bench that a potential difference exceeding 12 
volts shall not exist between adjacent cells. The 
bunching of accumulators or arranging them in 
circular formation shall not be allowed. 

13.5.4 All combustible material within a distance 
of 60 cm measured horizontally, or within 2 metres 
measured vertically, from any accumulator shall be 
protected by asbestos sheets. 

13.5.5 The charging circuit shall be provided with 
double pole switches and fuses, and, where a motor 
generator is employed the motor shall be provided 
with double pole switches and fuses and an auto- 
matic battery cut-out shall be placed in the gener- 
ator circuit. Any sub-circuit shall be provided with 
a fuse rated at not more than 7 A in each live 
conductor. 

13.5.6 Charcino control nanels shall be of durable 
non-ignitable, non-absorbent, non-conducting 
material and together with the rectifiers, trans- 
formers and supports for resistances of lamps, shall 
preferably be fixed to brick or similar wall. If, 
however, they are fixed to wood work, such wood 
work shall be covered with hard-asbestic sheets or 
similar fire-resistive material. 

13.5.7 If accumulators are charged through resis- 
tance coils or lamps, such resistance coils or lamps 
shall be at least at distance of 60 cm from the 
nearest accumulator. 



13 



IS 1646 : 1997 



13.5.8 All wiring shall be securely mounted and 
protected against mechanical injury and efficient 
terminal or connections shall be provided from 
which the connections to the accumulators can be 
made. Rubber or P.V.C. insulated wiring, if on 
insulators shall not be run in such a position that a 
fire arising at any accumulator could reach it. All 
conductors connecting supply terminals to the 
accumulators shall have either rubber or tough 
compound insulation without a tape or braid. 

13.5.9 If the supply is taken from mains having one 
conductor earthed, the lamps or other resistances 
shall be connected on non-earthed lead and the 
accumulators connected direct to earthed conduc- 
tor. Precaution shall be adopted to prevent the 
attendant receiving shocks. 

13.5.10 Celluloid-cased accumulator shall not be 
kept on charge at any time without an attendant. 

13.5.11 Spring-jacks shall be used for final connec- 
tion to the accumulator terminals. 

13.5.12 All insulators shall be kept as dust free as 
practicable. 

13.6 High-Rise Buildings 

13.6.1 All electric distribution cables/wiring shall 
be laid in a separate fire resistant duct. The duct 
shall be sealed at every floor with non-combustible 
materials having the same fire resistance as that of 
the duct. Low and medium voltage wiring running 
in shafts and in false ceiling shall run in separate 
conduits. 

13.6.2 Separate circuits for water pumps, lifts and 
staircase and corridor lighting and blowers in 
pressurising system shall be provided directly from 
the main switchgear panel and these circuits shall 
be laid in separate conduits so that fire in one 
circuit will not affect the others. Master switches 
controlling essential service circuits shall be clearly 
labelled. 

13.6.3 Staircase and corridor lights shall be on 
separate circuits and shall be independently con- 
nected so that it could be operated by on switch 
installation on the ground floor easily accessible to 
fire fighting staff at any time. 

13.6.4 A standby electric generator shall be in- 
stalled to supply power to staircase and corridor 
lighting circuits, fire lifts, the electrically operated 
fire pumps, pressurising fans and blowers in case of 
failure of normal electric supply. 

13.6.5 If more than 200 litres of oil are contained 
in any oil immersed electric gear a retaining sill 
threshold shall be provided around the gear or at 
the door. 



14 GODOWNS 

14.1 General 

Wiring shall either be in rigid steel conduits or 
armoured cable. Wall brackets shall be eliminated 
and rod pendants and batten holder fittings shall be 
erected for the lamps which shall be of a type 
protected against mechanical damage. Industrial 
type fluorescent light fittings shall, however, be 
permitted. The fittings for lamps shall be fixed at 
sufficient height above the highest level of bulk or 
other goods which are stored in the godown. The 
circuit shall be controlled by a linked switch and 
cut-outs which shall be placed outside the godown 
in a convenient portion. 

14.2 Raw Jute Godowns 

14.2.1 The supply of electricity shall be at low 
voltage, that is, not exceeding 250 volts. 

14.2.2 All wiring shall be encased in screwed steel 
conduits, the horizontal portions of which shall be 
sloped to allow condensed moisture to collect at set 
places where drainage outlets shall be provided. 
Such outlets shall be properly secured, against 
entry of insects, etc. 

14.2.3 The cable used shall not be of less than 
3/.029 size of 250-V grade and shall be of single 
core, rubber or PVC insulated, taped and branded. 

14.2.4 No joint boxes or cut-outs of cables shall be 
allowed inside the godown. 

14.2.5 The conduit shall be affixed to (not recessed 
into) walls or roofs of godowns by means of saddles 
grouped on walls or roofs, the distance between 
saddles not exceeding 750 mm. All conduits must 
be laid externally on the outside walls or roofs of 
the godown except those lengths which are required 
to carry the cables to light fittings. In the latter case, 
the conduit should be run above the level of highest 
stacking. 

14.2.6 Only bulkhead light fittings of approved 
design with CI. frames of robust construction and 
bulkhead glasses protected with thick steel lined 
guards shall be used. 

14.2.7 Each lighting fittings shall be affixed to the 
wall or at not more than 450 mm below the roof of 
the godown. In case of a sprinklered godown each 
lighting fitting shall either be above the level of the 
sprinkler heads or not less than 300 mm below that 
level, it being understood that in no case shall a 
light fitting be installed low than 750 mm above the 
maximum stacking height. 

14.2.8 All lights in the godown shall be controlled 
by one or more double pole metal-clad switches and 



14 



IS 1646 : 1997 



fuses situated outside the godown in a convenient 
place and effectively protected from weather. 

14.2.9 An indicator light controlled by the 
switch(es) shall be provided on the switch panel to 
show whether the lights inside the godown are on 
or off when the godown is closed and locked. 

14.3 Strong Rooms 

14.3.1 Permanent lighting shall be provided by 
means of concealed wiring or solid drawn conduit 
wiring with the main switch located outside. 

14.4 Nitrocellulose (and Chemicals Having 
Similar Fire Hazard Characteristics) Godowns 

14.4.1 Lamps in nitrocellulose storage rooms shall 
be rigid fixtures of glass enclosed and gasketted type 
or flameproof fluorescent fittings. Lamps shall be 
controlled by a switch having a pole in each un- 
earthed conductor. This switch shall be located 
outside the room and provided with a pilot light to 
indicate whether the switch is 'on' or 'off. This 
switch shall disconnect from all sources of supply 
all unearthed conductors terminating in any outlet 
in the room. 

14.4.2 No socket outlets, electric motors, heaters, 
portable lights or other portable electric equip- 
ment shall not be located in nitrocellulose storage 
rooms. 

15 TESTING 

15.1 The electrical installation in a new building or 
an addition to an existing installation shall be tested 
as per IS 732 before it is put to service. The instal- 
lation shall also be checked periodically as decided 
by the appropriate authority. 



15.2 The following tests shall be carried out as 
required by the appropriate authority: 

a) Full load and/or flash tests of rotating 
machinery, transformers, condensers, 
rectifiers, etc. 

b) Insulation resistance tests of rotating 
machines, transformers, condensers, 
regulators, cable circuits, etc, by meggers of 
appropriate voltage. 

c) Lighting circuits shall be tested in following 
manner: 

1) All switches 'on' and consuming 
devices in circuit, both poles con- 
nected together to obtain resistance to 
earth; 

2) Between poles with lamps and other 
consuming devices removed and 
switches 'on'; and 

3) With lamps and other consuming 
devices in position but switches 'off. 

d) Earth continuity tests. 

e) Power circuits to be tested between phases 
or outer and middle or neutral wires and to 
earth. 

15.3 The appropriate authority shall have the right 
to vary the foregoing tests or carry out further tests 
as may be considered necessary. 

16 INSPECTION 

16.1 All electrical inspections shall be inspected, 
periodically and proper vigilance shall be kept. 
Any faults or defects that are notice shall be at- 
tended to and the defects rectified immediately. 



15 



IS 1646 : 1997 



ANNEX A 

(Clause 2) 

LIST OF REFERRED INDIAN STANDARDS 



IS No. Title 

732 : 1989 Code of practice for electrical 

wiring installations (third 
revision) 

1860 : 1980 Code of practice for installation, 

operation and maintenance of 
electric passenger and goods lifts 
(first revision) 

2309 : 1989 Code of practice for the protec- 
tion of buildings and allied struc- 
tures against lightning (second 
revision) 

2667 : 1 988 Fittings for rigid steel conduits for 

electrical wiring (first revision) 

3043 : 1987 Code of practice for earthing 

4013 : 1967 Dust-tight electric lighting fit- 
tings 



IS No. 
4666 : 1980 



Title 



Electric passenger and goods lifts 
(first revision) 

5571 : 1979 Guide for selection of electrical 

equipment for hazardous areas 
(first revision) 

5572 : 1994 Classification of hazardous areas 
(other than mines) having flam- 
mable gases and vapours for 
electrical installations (second 
revision) 

9537 Conduits for electrical installa- 

(Part 3) : 1983 tions: Part 3 Rigid plain conduits 
of insulating materials 

12459 : 1988 Code of practice for fire-protec- 
tion of cable runs 



16 



IS 1646 : 1997 



ANNEX B 

{Clause 11.1.1) 

FLUORESCENT LAMP FITTINGS 



B-l GENERAL PURPOSE TYPE FITTINGS 

B-l.l The general design of reflectors shall be of 
suitable type and material. The material shall be 
any suitable metal or plastic. If plastic of a combus- 
tible nature is used, it shall not be in contact with 
any electrical conducting part and shall not ignite 
by the radiation from the lamp. 

B-1.2 The auxiliary equipment, that is, choke coil, 
power-factor condenser and stating unit (compris- 
ing thermal switch, radio-suppresser condenser) 
shall comply with relevant Indian Standards 
Specifications and shall preferably be mounted on 
the lamp fitting itself in a dust-tight enclosure, but 
if any item is mounted separately it shall be 
mounted on parts made of non-combustible 
material. 

B-1.3 The wiring connections between the equip- 
ment, that is, chockes and condensers, shall be in 
PVC insulated wiring, properly clamped as neces- 
sary. 

B-1.4 The suspension shall be made by two con- 
duits or rods or robust chains, spaced to share 
equally the weight of the fitting. 

B-1.5 The lamp or tube holders may be of plastic 
material provided these are of efficient and ap- 
proved design, and that each tube is securely held 
by suitable metal spring clips at each end. 

B-1.6 Earthing of the fixture shall be made with an 
unbroken conductor, the suspension chains (where 
employed) shall not be regarded as an approved 
means of earthing. 

B-1.7 Fluorescent fixtures may be suspended from 
conduit wiring junction boxes as a means to prevent 
exposure of conductors from the fitting to the 
wiring in the conduit. The connection inside the 
junction box shall be made to a porcelain junction 
base. Plain procelain connectors shall not be per- 
mitted in the box. 

B-2 INDUSTRIAL TYPE FITTINGS 

B-2.1 Mild steel trough suitably enamelled or 
painted or any other robust reflectors shall be used 
which may, if necessary, have upward lighting slots. 



B-2.2 The auxiliary equipment, that is, choke coil, 
power-factor condenser and starting unit (compris- 
ing thermal switch and radio-suppresser con- 
denser) shall conform to relevant Indian Standards 
and shall be mounted on suitable framework in a 
separate detachable dust-proof non-ventilated box, 
with tight fitting covers securely fixed by machine 
screws and bolts to the main trough. 

B-2.3 The wiring connections between the equip- 
ment housed in the choke and condenser box shall 
be vulcanised rubber insulated flexible cabling or 
approved PVC insulated conductors in heavy 
gauge, welded or solid-drawn steel conduit, or run 
internally and properly clamped. 

B-2.4 Suspension shall be made by two conduits 
spaced to share equally the weight of the fitting. 
Each conduit rod shall be provided with a spring 
loaded ball-and-socket joint ceiling plate at the top, 
and the other end shall be bolted to the trough. 

B-2.5 Lamp or tube holders shall be made of plas- 
tic, provided an efficient and approved design is 
employed and each tube is held with suitable metal 
spring clips at each end. 

B-2.6 Earthing of fixtures shall be made with an 
unbroken conductor. 

B-2.7 Fluorescent fixtures may be suspended from 
conduit wiring junction boxes, as a means to 
prevent exposure of conductors from the fitting to 
the wiring in the conduit. The connection inside 
the junction box shall be made to a porcelain junc- 
tion base. Plain procelain connectors shall not be 
permitted in the box. 

B-2.8 The chokes of all fluorescent fittings shall be 
mounted on incombustible material. 

B-2.9 Incoming twin twisted flexible conductor 
shall enter the side of the box through a dust-tight 
bushed hole. 

B-2. 10 The lighting tubes and reflectors shall 
be kept clean to obtain maximum efficient light. 
Cleaning shall be carried out by competent per- 
sonnel. 



17 



IS 1646 : 1997 



ANNEX C 

(Foreword) 

FIRE SAFETY SECTIONAL COMMITTEE, CED 36 



Chairman 
Shri J. N. Vakil 
Members 
Shri K. Ravi {Alternate to 

Shri J.N. Vakil) 
Dr A. K. Bhalla 

Dr K. S. Uppal {Alternate) 
Shri M. M. Kapoor 

Shri Rana Pratap {Alternate) 
Shri S. N. Chakraborty 

Shri P. K. Majumdar {Alternate) 
Chief Fire Officer 
ShriS. M. Desai 

Shri Ramesh Dhobley 
Shri S. K. Dheri 

Shri R. C. Sharma {Alternate) 
Shri K. P. Sharma 

Asstt Security Commissioner {Alternate) 
Fire Advisory 

Dy Fire Advisor {Alternate) 
Shri J. S. Gahlaut 
Shri P. N. Ghosh 
Shri C. P. Gosain 
Shri S. C. Gupta 

Shri Sanjeev Angra {Alternate) 
Shri S. K. Shangari 

Lt-Col A. T. Parnaik 
Shri G. B. Menon 
Member (Hydro - Construction Monitoring) 

Chief Engineer (HTD-II) {Alternate) 
Shri V. B. Nikam 



Shri D. Padanabha 

Shri B. S. Venkatesh {Alternate) 
Shri P. N. Panchal 

RetdDy Inspector General (Fire) CISF 
President 

Shri V. M. Ranalkar 
Shri R. N. Chachra 
Shri A. R. Khan 

Shri NaTARajan {Alternate) 
DrT. P. Sharma 

Dr Gopal Krishnan {Alternate) 
Shri R. sundarajan 

Shri S. K. Chattopadhayay {Alternate) 
Shri M. S. Tyagi 

Shri P. K. Saksena {Alternate) 
Managing Director 

Shri T, V. Madhumani {Alternate) 
Shri K. K. Sharma, 
Director (Civ Engg) 



Representing 
Tariff Advisory Committee, Mumbai 



Ministry of Defence (CEESO), New Delhi 

Engineers India Ltd, New Delhi 

Tariff Advisory Committee, Chennai /Calcutta 

Municipal Corporation of MumbaiMumbai Fire Brigade), Mumbai 
In personal capacity {B-4I5A.G. KhanRoad 

Municipal officers Society, Worli, Mumbai) 
Bhabha Atomic Research Centre, Mumbai 
Delhi Fire Service, Government of Delhi, New Delhi 

Ministry of Railways, New Delhi 

Ministry of Home Affairs, New Delhi 

State Bank of India, Mumbai 

In personal capacity {J-1916, Chittaranjan Park, New Delhi 19) 

Central Public Works Department, New Delhi 

Lloyd Insulations (India) Pvt Ltd, New Delhi 

Engineer-in-ChieFs Branch, New Delhi 

In personal capacity {AS, Puzhakkara Padam, Vennala, Cochin) 
Central Electricity Authority, New Delhi 

In personal capacity {4/34, Haji Ali Municipal Officers Cooperative 

Housing Society, Mumbai) 
Tata Consulting Engineers, Mumbai 

In personal capacity {46, Block E-l, Pocket-11, Sector IS, Rohini, Delhi) 

Institution of Fire Engineers (India), New Delhi 

Ministry of Petroleum and Natural Gas 

Metallurgical and Engineering Consultants (India) Ltd, Ranchi 

Bharat Heavy Electricals Ltd, Bhopal 

Central Building Research Institute, Roorkee 

National Thermal Power Corporation Ltd, New Delhi 

Ministry of Labour (Regional Labour Institute, Kanpur), New Delhi 

Loss Prevention Association of India Ltd, Mumbai 

Director General, BIS 
{Ex -Officio Member) 

Member Secretary 

S. Chaturvedi 

Dy Director (Civil Engg), BIS 



18 



Bureau of Indian Standards 

BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote 
harmonious development of the activities of standardization, marking and quality certification of goods and 
attending to connected matters in the country. 

Copyright 

BIS has the copyright of all its publications. No part of these publications may be reproduced in any form 
without the prior permission in writing of BIS. This docs not preclude the free use, in the course of 
implementing the standard, of necessary details, such as symbols and sizes, type or grade designations. 
Enquiries relating to copyright be addressed to the Director (Publication), BIS. 

Review oflndian Standards 

Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed 
periodically; a standard aiong with amendments is reaffirmed when such review indicates ihat no changes are 
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards 
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue 
of 'BIS Handbook' and 'Standards Monthly Additions'. 

This Indian Standard has been developed from Doc: No. CED 36(5418). 

Amendments Issued Since Publication 



Amend No. 



Date of Issue 



Text Affected 



BUREAU OF INDIAN STANDARDS 



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